Machine Vision & Fixed Scanning

Automated inspection, track-and-trace, and fixed industrial scanning powered by Zebra machine vision—our newest capability as an early Zebra initiative partner.

Zebra Premier Solution Partner — Machine Vision Specialist

Delivered by a Zebra Premier Solution Partner with a dedicated specialization in this discipline.

Overview

Move beyond handheld scanning to fully automated capture and inspection on the line. As an early partner in Zebra's machine vision and fixed industrial scanning initiative, Arrowhead designs and deploys fixed scanners and smart cameras—driven by Zebra Aurora software—for high-speed barcode reading, track-and-trace, and deep-learning quality inspection directly on your conveyors and production lines.

Problem to system to proof

The complete system, not just the hardware

The operational problem

Inspection and label verification depend on an operator watching the line. Defects, missing components, and unreadable codes are found downstream, at the customer, or in a return.

  1. Physical capture

    A fixed camera or fixed-mount scanner images every item at line speed and decides pass or fail without a person present.

    Optics, lighting, and part presentation decide whether this works. The application study happens on your actual parts before hardware is quoted, because a vision system that was specified from a drawing usually fails on the line.

    How it is captured
    Machine vision and fixed industrial scanning
  2. Mobi software

    What Mobi does with what was captured

    The vision system performs the inspection. Arrowhead's Integrations capability carries the pass, fail, and read result into the quality system or line control, and Print Studio addresses the print quality problems a verification failure usually points at.

    IntegrationsControlled ReleasePrint StudioPreview
    Current limits
    Mobi does not perform machine vision inspection. Inspection logic belongs to the vision hardware and its configuration; Mobi's role is limited to approved integration and reporting where a deployment includes it.
  3. System of record

    Where the result has to land

    Pass, fail, and decoded values are sent to the quality system or the line controller so a bad part can be rejected in the same cycle rather than reviewed later.

    Systems this connects to
    MES · Quality management system · ERP · Line control or PLC
    What you provide
    The line control interface, the reject mechanism, the acceptance criteria for a defect, and the part samples the study runs on.
  4. Delivery and lifecycle

    Who builds it, who runs it, and who answers when it breaks

    1. Application study on sample parts
    2. Optics and lighting selection
    3. Mounting and line integration
    4. Acceptance testing
    5. Training
    6. Support

    What Arrowhead supplies and configures

    • Application study on your parts, including good and defective samples
    • Lighting, lens, and camera or scanner selection
    • Mounting design and line integration
    • Configuration and acceptance testing against your criteria
    • Operator and maintenance training
    • Ongoing support and adjustment as the part mix changes

    What you provide

    • Representative good and defective parts for the study
    • Line speed, part presentation, and available mounting space
    • The reject or alarm mechanism and its interface
    • Documented accept and reject criteria

    When something stops working

    Arrowhead owns the capture and the integration to the line. Detection thresholds are re-validated with the customer when parts, packaging, or line speed change, because a vision system drifts with the process rather than on its own.

Evidence

What the proof actually shows

Every claim below is labeled with who produced it. Arrowhead delivering a system, a vendor publishing a result from another partner's deployment, a credential a third party issued us, software we run ourselves, a capability we offer, and a direction we have not shipped are different things, and they are labeled differently.

  • General capability

    Arrowhead is an early partner in Zebra's machine vision and fixed industrial scanning initiative.

    This is a partner status and a capability Arrowhead is building; no published Arrowhead machine vision customer result is claimed.

    See the detail
  • Vendor-supported result

    Zebra publishes machine vision and fixed scanning capability material for its product line.

    Vendor product capability published by Zebra Technologies, not evidence of an Arrowhead-delivered deployment.

    See the detail
  • Future direction

    Inspection models that adapt themselves to new part variants without review.

    Not offered. Changes to inspection criteria are reviewed, tested, and accepted with the customer before they run in production.

    See the detail
Capabilities

What this solution covers

  • Fixed industrial scanners for hands-free conveyor reading
  • Machine vision smart cameras for inspection and verification
  • Zebra Aurora vision software for setup and deployment
  • Deep-learning OCR, defect detection, and code grading
  • Presence/absence and error-proofing verification
  • PLC, MES, and line-control integration

Expected outcomes

  • Automate quality inspection
  • Eliminate manual line scanning
  • Track-and-trace support at production speed
  • Reduce defects and line stoppages
Industries

Industries we serve

Common Use Cases

Automated quality inspection

Deep-learning smart cameras inspect every unit on the line to catch defects and error-proof assembly in real time.

Track-and-trace on the conveyor

Fixed industrial scanners read codes hands-free at line speed to support track-and-trace workflows.

Barcode verification and grading

Verify and grade printed codes inline so unreadable labels are caught before product leaves your facility.

Error-proofing and presence/absence checks

Confirm the right component, label, or fill is present at each step to prevent costly downstream mistakes.

Questions

Frequently Asked Questions

Recommended Hardware & Supplies

Shop our curated collections for this solution

Machine Vision & Fixed Scanning Hardware

Machine Vision & Fixed Scanning Hardware

Enterprise-grade equipment for your deployment

Accessories & Parts

Accessories & Parts

Cables, mounts, batteries, and replacement parts

Labels & Supplies

Labels & Supplies

Consumables and supplies for ongoing operations